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API API-510 Exam Syllabus Topics:

SectionObjectives
Topic 1: Repair, Alteration, and Rerating- Alteration and rerating requirements
  • 1. Pressure vessel rerating principles
    • 2. Documentation and code compliance
      - Repair procedures
      • 1. Welding repairs and procedures
        • 2. Post-weld heat treatment requirements
          Topic 2: Risk and Integrity Management- Risk-based inspection (RBI)
          • 1. API 580 concepts
            • 2. Probability and consequence of failure
              Topic 3: Codes, Standards, and Fitness-for-Service- Fitness-for-service evaluation
              • 1. API 579/ASME FFS-1 concepts
                • 2. Defect assessment methodologies
                  - API and ASME standards
                  • 1. ASME Section VIII overview
                    • 2. API 510 inspection code requirements
                      Topic 4: Pressure Vessel Design and Engineering Fundamentals- Design principles and calculations
                      • 1. Design pressure and temperature considerations
                        • 2. Allowable stress and material selection
                          - Construction and fabrication basics
                          • 1. Weld joint efficiency
                            • 2. Fabrication standards (ASME Section VIII)
                              Topic 5: Inspection, Testing, and Monitoring- In-service inspection methods
                              • 1. Nondestructive examination (UT, RT, MT, PT)
                                • 2. Visual inspection techniques
                                  - Corrosion monitoring and assessment
                                  • 1. Remaining life calculations
                                    • 2. Corrosion mechanisms

                                      API Pressure Vessel Inspector Sample Questions:

                                      Risk-based Inspection combines the assessment of?

                                      • A. chances of failure and the cost of failure
                                      • B. likelihood of poor inspection and the consequence of failure
                                      • C. likelihood of failure and the effects on plant operation of failure
                                      • D. likelihood of failure and the consequence of failure
                                      Reveal Solution  Discussion  0

                                      Correct Answer: D  🗳️

                                      Explain how API-510 addresses the management of aging pressure vessels to ensure ongoing operational safety.

                                      Reveal Solution  Discussion  0

                                      Correct Answer:

                                      API-510 provides guidelines for managing aging pressure vessels, including more frequent and detailed inspections, assessments of corrosion rates, and the calculation of remaining life based on current condition data. Adjustments in operation pressures or temperatures may be recommended based on the findings to prolong the life of the vessel while maintaining safety.

                                      What is the minimum temperature of the metal during a pressure test of a 2.125" thick vessel?

                                      • A. Minimum temperature shall be 60°F
                                      • B. Minimum temperature shall be at least 20˚F above the minimum design metal temperature
                                      • C. Minimum temperature shall be at least 30˚F above the minimum design metal temperature
                                      • D. Minimum temperature shall be ambient temperature but not less than 55°F
                                      Reveal Solution  Discussion  0

                                      Correct Answer: C  🗳️

                                      Which of the following will vessel rerating involve:

                                      • A. Calculations from only a manufacturer experienced in pressure vessels
                                      • B. Calculations from either the manufacturer or an owner-user engineer experienced in pressure vessels
                                      • C. Use of Non-Code requirements as established in accordance with the alternative rules of API 572
                                      • D. Review Inspection records verify the pressure vessel has been in the proposed service previously
                                      Reveal Solution  Discussion  0

                                      Correct Answer: B  🗳️

                                      Explain the process of integrating new materials technology in the construction of pressure vessels as per API-510.

                                      Reveal Solution  Discussion  0

                                      Correct Answer:

                                      Integrating new materials technology in the construction of pressure vessels as per API-510 involves thorough testing and evaluation to ensure compatibility with existing standards. This includes mechanical and chemical property testing, long-term durability assessments, and compatibility checks with the contents to be stored or processed in the vessels. API-510 requires that all new materials be approved based on their ability to maintain structural integrity under the operating conditions specified for the vessel. The use of new materials must also be documented in detailed engineering reports and reviewed by certified inspectors.

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