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AIChE CCPS Process Safety Professional Certification Sample Questions:

1. What minimum size is normally used for laboratory test apparatus to determine dust explosion severity?

A) 1 cubic meter
B) 20 liters
C) 5 liters
D) 50 liters

2. A strong Management of Change system should ensure that: (select all that apply)

A) Adequate evaluations of the potential safety and health impacts are performed
B) Appropriate updates have been made to the preventive maintenance requirements
C) Root causes are identified
D) Temporary changes are returned to normal by the required date
E) Emergency changes do not require Management of Change controls

3. A process calls for the addition of a reactant over a certain period of time. The flow controller on the reactant' s feed line was out of calibration and reduced the flow rate of the reactant. The operator noticed the addition rate was too low and, contrary to the operating procedures, he opened a bypass valve around the flow control valve to increase the flow rate. As a result, the operator added the remaining reactant too quickly, and a runaway reaction occurred. Weaknesses in which of the following Risk Based Process Safety elements could have contributed to the cause of this incident? (Select all that apply)

A) Training and Performance Assurance
B) Asset Integrity and Reliability
C) Conduct of Operations
D) Workforce Involvement
E) Incident Investigation

4. A Management of Change work process includes: (select all that apply)

A) Approval requirements
B) A review of impact on process safety
C) Written procedure
D) A review of Safe work practices

5. Asset Integrity inspection/test methods for tubes in shell and tube heat exchangers include (select all that apply):

A) Radiography
B) Dye injection
C) Hydrostatic test
D) Borescope

Solutions: